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YASKAWAMOTOWELD-S350INSTRUCTIONSUponreceiptoftheproductandpriortoinitialoperation,readtheseinstructionsThoroughly,andretainforfuturereference.No.HW942177ThismanualexplainsMOTOWELD-S350operationandhowtousethem.PleasereadthismanualcarefullyandbesuretounderstandthecontentsbeforehandlingtheMOTOWELD-S350.1.CONFIGURATIONANDSPECIFICATIONRatedSpecificationsYWE-S350-[]RatingsforpowersupplyUnitandwelderAJ1E(1J)2E3E4E200or220220380415440Ratedinputvoltageandnumberofphases[v]±10%,three-phaseRatedfrequency[Hz]50/60[kVA]18Ratedinput[kW]15Weldingcurrentadjustmentrange[A]50-350Weldingvoltageadjustmentrange[V]16-36Rateddutycycle[%]50Wirefeedspeed[m/min]Wiresizeswitch[φ1.2]side:2~15.5[φ0.9,1.0]side:2.5~13Rangeofanaloginputvoltage[V]0~14Gaspre-flowtime[s]0(canbeinternallyreducedto0.4s)Gasafter-flowtime[s]Approximately2(delaytimeofvoltage2s)Wirefeedslow-downspeed[m/min]Approximately2RobotinterfaceIncludedVoltageofsearchfunction[V]280±20%Dimensions(W×D×H)[mm]300(W)×635(D)×557(H)Weight[kg]Approximately46Fusecontainedinglasstube1A,3A,10AEach1Standardaccessories2.INSTALLATIONANDCONNECTION2.1PlaceofInstallationThisequipmentisdesignedtobeoperatedunderthefollowingconditions:(1)Inadryindoorlocationspacedatleast30cmawayfromwallsandfromothersurroundingarticles.(2)Ataplacethatisnotexposeddirectsunlightorrain.(3)Atambienttemperaturesfrom–10°Cto+40°C.(4)Ataltitudenotexceeding1000m.(5)Notinthepresenceofgasesordustexceedingtheamountthatcanbecausedbynormalarcwelding.[Attentionforinstallation]Fixedthecarrierwheelsunderthepowersource,beforeusingpowersource.2.2PrecautionsforGrounding(1)Besuretocarryoutsecuregroundingworkonthewelderforsafety.Iftheunitisnotproperlygrounded,itscasemaybechargedandoperationoftheunitmaybecomeunstable.(2)Connectagroundingcableof14mm2orthickertotheterminalmarked“GROUND”or“EARTH”.Besureturnoffthemainswitchonthedistributionpanelbeforeperformingthegroundingwork.(3)Besuretogroundthebasemetalaswellwhenoranyothernon-conductivematerialisplaceunderthebasemetal.(4)Ifthereisapoolorpondbetweenthegroundingofthepowerdistributionpanelandtheweldingmachine,theleadcurrentisconcentratedinthepoolorpond.Insuchacase,connectthegroundingwithacabletoescapetheleakcurrentthroughthecable.2.3WindShieldingandVentilationForoutdooruseorincaseswhereafanisused,takewindprotectingmeasurestopreventdirectwindonthearc.2.4RequiredPowerSupplyConditionsandCableSizesTheratedpowersupplyvoltageforthiswelderisthree-phase200/220V(AJ-Switchtype),220V(1E),380V(2E),415V(3E),440V(4E).Theweldersupportsavoltagecompensationcircuitsothattheequipmentcanoperateatapowervoltagewithin±10%fluctuationsoftheratedvalue.Allthesame,itisrecommendedtouseapowersourceasstableaspossible.Iffluctuationsinpowersupplyvoltageexceed10%oftheratedvalue,powerweldingconditionscannotbeguaranteedandproblemsmayoccur.DiameteroftheinputpowercableandthefusecapacitymustbeincompliancewithTable2-1.Installanonfusebreaker(NFB)oraswitchwithfuseforeachwelder.ThenonfusebreakerusedshouldbethesamecapacityofthefuseindicatedinTable2-1,andthetrippingtimeat600%oftheratedcurrentshouldbeonesecondorlonger.(Generalmotorbreakerssatisfytheserequirements.)Ifbreakercapacityisinsufficientorprimaryvoltageistoohigh,thebreakerwillbetrippedatpoweron.Table2-1PowersupplycapacityandpowercablesPowersupplycapacity(kVA)20Fusecapacity(A)75(AJ,1E),45(2E,3E,4E)Inputcable(mm2)14orgreaterOutputcable(mm2)38orgreater*1Groundingcable(mm2)14orgreater*1:Donotusesmalldiametercables,otherwisefirecouldoccur.2.4CombinationwithEarthLeakageBreakerTheearthleakagebreakertobeusedshouldbeofcurrentsensitivityof30mAorgreater,orequivalentlow-sensitivityleakbreaker.2.7ConnectingElectricalSystemDANGER:ELECTRICSHOCKCANKILL.Openthedisconnectswitch,orbreaker,anddeterminethatnovoltageispresent,beforeconnectingwiresbetweenweldingmachineandpowersupply.(1)ConnectingpowersupplyJunctionsshouldbesecurelyinsulated.Seefig.2-1.(2)ConnectingblocksinthewelderSeefig.2-2.ForCO2gasorMAGgasarcwelding,connectthebasemetaltotheminuscableandconnectthetorch(wire)tothepluscable.(Thisiscalledreversepolarityorelectrodepositive.)(3)ConnectingcontrolcableConnectthefrontconnectortothecontrolcableofawirefeederandconnecttheinterfaceconnectortocontrolcableofarobot.Three-phaseAC50/60HzDonotconnectahighvoltagefromtheratedinputvoltage.panelPowerdistributionProvideonswitchforeachwelder.FusecapacityshouldbeonTable2-1.InputcablecoverInputterminalRobotinterfaceconnectorUsecablewithsizeoftable2-1eachphase.GroundingcableGashoseUsecablewithdiameterof14mm2orgreaterforgrounding.WirefeederCableforheaterConsentforheaterofregulatorCannotuseforotherdeviceCO2gasflowmeterCO2gaspressureregulatorCO2gascylinderKeepawayfromhightemperatures(35℃orhigher)For-weldingorJIS-K1106class3Figure2-1ConnectionattherearofwelderThemainswitchonthepowerdistributorpanelmustbeturnedoffbeforewiring.Note1:YWE-S350-2E,3E,4Edon’thavethisconsentForYWE-S350-AJPleaseswitchtheselectswitchtotheinputvoltageadditionally.selectswitchOutputterminalWirefeederreceptacleBasemetalcableTorchBasemetalGroundingcableWirefeederGasflowmeterWirerealunitorp
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